{"id":2549,"date":"2018-04-28T13:57:00","date_gmt":"2018-04-28T13:57:00","guid":{"rendered":"http:\/\/generaciokpartnere.hu\/leiwp\/?p=2549"},"modified":"2021-06-02T09:58:27","modified_gmt":"2021-06-02T07:58:27","slug":"mindig-hatekony-az-egydarabos-anyagaramlas","status":"publish","type":"post","link":"https:\/\/lean.org.hu\/en\/termeles\/mindig-hatekony-az-egydarabos-anyagaramlas\/","title":{"rendered":"Mindig hat\u00e9kony az egydarabos anyag\u00e1raml\u00e1s?"},"content":{"rendered":"<p><strong>Bizony\u00e1ra minden leannel foglalkoz\u00f3 szakember j\u00f3l ismeri az egyik alapvet\u0151 fejleszt\u00e9si elvet, az egydarabos anyag\u00e1raml\u00e1s fogalm\u00e1t, valamint annak el\u0151ny\u00e9t, ha a dolgoz\u00f3k egyes\u00e9vel tov\u00e1bb\u00edtj\u00e1k megmunk\u00e1l\u00e1s ut\u00e1n a term\u00e9keket. Felmer\u00fcl azonban a k\u00e9rd\u00e9s: Vajon minden esetben szigor\u00faan egyes\u00e9vel kell-e \u00e1tadni a term\u00e9ket egym\u00e1snak, vagy bizonyos esetekben c\u00e9lszer\u0171bb egy minim\u00e1lis \u201ebatch\u201d m\u00e9retet v\u00e1lasztani \u00e9s a term\u00e9keket ezekben, a fizikai \u201eegys\u00e9gekben\u201d tov\u00e1bb\u00edtani?<\/strong><\/p>\n\n\n\n<p><em>A cikk elolvas\u00e1s\u00e1hoz sz\u00fcks\u00e9ges id\u0151:&nbsp;kb. 4 perc<\/em><\/p>\n\n\n\n<p><em><strong>Szerz\u0151:<\/strong>&nbsp;P\u00e1los G\u00e1bor,&nbsp;Change Manager<\/em> Viessmann Technika Domb\u00f3v\u00e1r Kft.<\/p>\n\n\n\n<p>Bizony\u00e1ra minden leannel foglalkoz\u00f3 szakember j\u00f3l ismeri az egyik alapvet\u0151 fejleszt\u00e9si elvet, az egydarabos anyag\u00e1raml\u00e1s fogalm\u00e1t. Mi\u00e9rt is fontos termel\u00e9s\u00fcnket \u00fagy szervezni, hogy a dolgoz\u00f3k egyes\u00e9vel adj\u00e1k tov\u00e1bb megmunk\u00e1l\u00e1s ut\u00e1n a term\u00e9keket egym\u00e1snak? Az\u00e9rt, mert az egydarabos anyag\u00e1raml\u00e1s bevezet\u00e9s\u00e9nek sz\u00e1mos el\u0151nye van:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>azonnali min\u0151s\u00e9gi visszajelz\u00e9s<\/li><li>sorozathib\u00e1k kisz\u0171r\u00e9se, ez\u00e1ltal lehet\u0151s\u00e9g a selejt cs\u00f6kkent\u00e9s\u00e9re<\/li><li>\u00e1tfut\u00e1si id\u0151 cs\u00f6kken\u00e9se<\/li><li>gy\u00e1rt\u00e1sk\u00f6zi k\u00e9szletek m\u00e9ret\u00e9nek cs\u00f6kken\u00e9se<\/li><li>kisebb munkafel\u00fclet sz\u00fcks\u00e9glet<\/li><li>kisebb \u00e1tad\u00e1si fel\u00fcletek<\/li><li>kisebb t\u00e1rol\u00f3eszk\u00f6z\u00f6k<\/li><\/ul>\n\n\n\n<p>Felmer\u00fcl azonban a k\u00e9rd\u00e9s: Vajon minden esetben szigor\u00faan egyes\u00e9vel kell-e \u00e1tadni a term\u00e9ket egym\u00e1snak, vagy bizonyos esetekben c\u00e9lszer\u0171bb egy minim\u00e1lis \u201ebatch\u201d m\u00e9retet v\u00e1lasztani \u00e9s a term\u00e9keket ezekben, a fizikai \u201eegys\u00e9gekben\u201d tov\u00e1bb\u00edtani? Az optim\u00e1lis \u201ebatch\u201d apr\u00f3bb (egy k\u00e9zben, vagy marokban elf\u00e9r\u0151) term\u00e9kek eset\u00e9ben olyan merev egys\u00e9get jelent, ami k\u00e9t k\u00e9zzel k\u00f6nnyen kezelhet\u00fcnk, mozgathatunk \u00e9s melynek a tov\u00e1bb\u00edt\u00e1si ideje nagyj\u00e1b\u00f3l megegyezik 1 db term\u00e9k tov\u00e1bb\u00edt\u00e1si idej\u00e9vel.<\/p>\n\n\n\n<p>\u00cdme, n\u00e9h\u00e1ny p\u00e9lda:<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>mobiltelefon: 4-8 db-os t\u00e1lca<\/li><li>nyomtatott \u00e1ramk\u00f6r: 2-4 db-os keret<\/li><\/ul>\n\n\n\n<p>Mi indokolja a term\u00e9kek \u201ebatch\u201d \u2013be t\u00f6rt\u00e9n\u0151 \u201e\u00f6sszefog\u00e1s\u00e1t\u201d adott esetben? A k\u00f6vetkez\u0151 p\u00e9lda c\u00e9lja az alapelv szeml\u00e9ltet\u00e9se. A megadott param\u00e9terek f\u00fcggv\u00e9ny\u00e9ben v\u00e1ltoz\u00f3 v\u00e9geredm\u00e9ny, a k\u00f6lts\u00e9ghat\u00e9konys\u00e1g oldal\u00e1r\u00f3l t\u00e1masztja al\u00e1 a fenti felvet\u00e9st.<\/p>\n\n\n\n<p><strong>P\u00e9lda: mobiltelefon \u00f6sszeszerel\u00e9s<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>8 \u00f3r\u00e1s munkav\u00e9gz\u00e9s 20 perc sz\u00fcnettel, azaz 460 perc hasznos munkaid\u0151<\/li><li>5 f\u0151s, ide\u00e1lisan kiegyens\u00falyozott termel\u0151sor<\/li><li>oper\u00e1tori \u00f3rab\u00e9r: 1.200,- Ft\/\u00f3ra \u2013 0,333 Ft\/perc<\/li><li>\u00e9rt\u00e9kteremt\u0151 tev\u00e9kenys\u00e9g: 30 m\u00e1sodpercnyi k\u00e9tkezes munkav\u00e9gz\u00e9s<\/li><li>kezel\u00e9si id\u0151k:<\/li><\/ul>\n\n\n\n<p>term\u00e9k elv\u00e9tele:&nbsp; &nbsp;&nbsp;&nbsp;&nbsp; &nbsp; &nbsp; 1 m\u00e1sodperc<br>+ term\u00e9k tov\u00e1bb\u00edt\u00e1sa:&nbsp;&nbsp; 1 m\u00e1sodperc<br>+ szersz\u00e1m felv\u00e9tele:&nbsp;&nbsp; &nbsp; 1 m\u00e1sodperc<br>+ szersz\u00e1m lerak\u00e1sa:&nbsp;&nbsp;&nbsp; &nbsp; 1 m\u00e1sodperc<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>1 t\u00e1lc\u00e1ban maximum 8 db telefon f\u00e9r el<\/li><li>a sor els\u0151 dolgoz\u00f3ja m\u00e1r t\u00e1lc\u00e1ban kapja a term\u00e9ket, \u00edgy nem sz\u00e1rmazik plusz id\u0151vesztes\u00e9g a telefonok t\u00e1lc\u00e1ba pakol\u00e1s\u00e1b\u00f3l<\/li><li>a sor utols\u00f3 dolgoz\u00f3ja t\u00e1lc\u00e1ban tov\u00e1bb\u00edtja a term\u00e9ket, \u00edgy nem sz\u00e1rmazik plusz id\u0151vesztes\u00e9g a telefonok t\u00e1lc\u00e1b\u00f3l kipakol\u00e1s\u00e1b\u00f3l<\/li><li>a hib\u00e1san kies\u0151 term\u00e9kek 100%-ban jav\u00edthat\u00f3ak, a jav\u00edt\u00e1s ideje megegyezik a sori ciklusid\u0151vel<\/li><li>a jav\u00edt\u00e1s sor\u00e1n anyag selejt nem jelentkezik<\/li><li>hib\u00e1s term\u00e9kek el\u0151fordul\u00e1s\u00e1nak val\u00f3sz\u00edn\u0171s\u00e9ge: 1%<\/li><\/ul>\n\n\n\n<figure class=\"wp-block-image size-large\"><img fetchpriority=\"high\" decoding=\"async\" width=\"900\" height=\"349\" src=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p02_Egydarabos-\u00e1raml\u00e1s.jpg\" alt=\"Egydarabos \u00e1raml\u00e1s t\u00e1bl\u00e1zat 01\" class=\"wp-image-2554\" srcset=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p02_Egydarabos-\u00e1raml\u00e1s.jpg 900w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p02_Egydarabos-\u00e1raml\u00e1s-200x78.jpg 200w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p02_Egydarabos-\u00e1raml\u00e1s-300x116.jpg 300w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p02_Egydarabos-\u00e1raml\u00e1s-768x298.jpg 768w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"900\" height=\"351\" src=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p03_Egydarabos-\u00e1raml\u00e1s.jpg\" alt=\"Egydarabos \u00e1raml\u00e1s t\u00e1bl\u00e1zat 02\" class=\"wp-image-2550\" srcset=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p03_Egydarabos-\u00e1raml\u00e1s.jpg 900w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p03_Egydarabos-\u00e1raml\u00e1s-200x78.jpg 200w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p03_Egydarabos-\u00e1raml\u00e1s-300x117.jpg 300w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p03_Egydarabos-\u00e1raml\u00e1s-768x300.jpg 768w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img decoding=\"async\" width=\"900\" height=\"500\" src=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p04_Egydarabos-\u00e1raml\u00e1s.jpg\" alt=\"Egydarabos \u00e1raml\u00e1s t\u00e1bl\u00e1zat 03\" class=\"wp-image-2551\" srcset=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p04_Egydarabos-\u00e1raml\u00e1s.jpg 900w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p04_Egydarabos-\u00e1raml\u00e1s-200x111.jpg 200w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p04_Egydarabos-\u00e1raml\u00e1s-300x167.jpg 300w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p04_Egydarabos-\u00e1raml\u00e1s-768x427.jpg 768w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"900\" height=\"500\" src=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p05_Egydarabos-\u00e1raml\u00e1s.jpg\" alt=\"Egydarabos \u00e1raml\u00e1s grafikon01\" class=\"wp-image-2552\" srcset=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p05_Egydarabos-\u00e1raml\u00e1s.jpg 900w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p05_Egydarabos-\u00e1raml\u00e1s-200x111.jpg 200w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p05_Egydarabos-\u00e1raml\u00e1s-300x167.jpg 300w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p05_Egydarabos-\u00e1raml\u00e1s-768x427.jpg 768w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><\/figure>\n\n\n\n<p>\u00d6sszefoglalva a fenti telefon szerel\u00e9s p\u00e9ld\u00e1j\u00e1t<strong>:&nbsp;<\/strong>jelen esetben&nbsp;<strong>1 helyett 4 term\u00e9ket lehetne a leggazdas\u00e1gosabban<\/strong>, t\u00e1lc\u00e1ba foglalva&nbsp;<strong>mozgatni<\/strong>! Ennek pedig az az oka, hogy a fenti param\u00e9terek mellett, pontosan 4 term\u00e9k eset\u00e9ben tudn\u00e1nk a mozgat\u00e1s mennyis\u00e9g\u00e9nek cs\u00f6kkent\u00e9se \u00e9rdek\u00e9ben a lehet\u0151 legt\u00f6bb term\u00e9ket \u00fagy sz\u00e1ll\u00edtani, hogy ugyanakkor a lehet\u0151 legalacsonyabb legyen a v\u00e1rhat\u00f3an hib\u00e1s term\u00e9kek sz\u00e1ma!<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"898\" height=\"122\" src=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p06_Egydarabos-\u00e1raml\u00e1s.jpg\" alt=\"Egydarabos \u00e1raml\u00e1s illusztr\u00e1ci\u00f3\" class=\"wp-image-2555\" srcset=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p06_Egydarabos-\u00e1raml\u00e1s.jpg 898w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p06_Egydarabos-\u00e1raml\u00e1s-200x27.jpg 200w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p06_Egydarabos-\u00e1raml\u00e1s-300x41.jpg 300w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/K\u00e9p06_Egydarabos-\u00e1raml\u00e1s-768x104.jpg 768w\" sizes=\"(max-width: 898px) 100vw, 898px\" \/><\/figure>\n\n\n\n<p>Ellen\u00e9rvk\u00e9nt jogosan felmer\u00fclhet a k\u00e9rd\u00e9s: Mi lesz \u00edgy az \u00e1tfut\u00e1si id\u0151vel? A v\u00e1lasz azonban megnyugtat\u00f3. Ha egy igencsak j\u00f3nak sz\u00e1m\u00edt\u00f3, 12 \u00f3r\u00e1s \u00e1tfut\u00e1si id\u0151vel (rakt\u00e1rt\u00f3l-rakt\u00e1rig) sz\u00e1molunk, akkor az \u00f6t dolgoz\u00f3 k\u00f6z\u00f6tt 4 helyen, plusz 3 term\u00e9k ciklusidej\u00e9vel, azaz 4*3*31 sec =372 sec n\u00f6vekm\u00e9nnyel rontjuk az eml\u00edtett 12 \u00f3r\u00e1t. Ez a n\u00f6vekm\u00e9ny teh\u00e1t a 720 perchez k\u00e9pest 6,2 perc plusz id\u0151t jelent. Ez kisebb, mint 1% n\u00f6veked\u00e9st, azaz \u201eroml\u00e1st\u201d jelent, ami gyakorlatilag elhanyagolhat\u00f3nak tekinthet\u0151.<\/p>\n\n\n\n<p><strong>\u00d6sszefoglal\u00e1s<\/strong><\/p>\n\n\n\n<p>Minden term\u00e9k \u00e9s folyamat m\u00e1s \u00e9s m\u00e1s, \u00edgy minden \u00faj sor-optimaliz\u00e1l\u00f3s feladat eset\u00e9ben, szakemberk\u00e9nt \u00e9rdemes felt\u00e9rk\u00e9pezn\u00fcnk \u00e9s megvizsg\u00e1lnunk a k\u00f6r\u00fclm\u00e9nyeket \u00e9s peremfelt\u00e9teleket, hogy a lehet\u0151&nbsp;<strong>legjobb megold\u00e1st<\/strong>&nbsp;v\u00e1laszthassuk ki termel\u00e9s sz\u00e1m\u00e1ra. A lean szakirodalomban megtal\u00e1lhat\u00f3 elveket sokan \u201efeket\u00e9n vagy feh\u00e9ren\u201d \u00e9rtelmezik, pedig ezeket gazdas\u00e1gosabb \u00e9s c\u00e9lszer\u0171bb lenne a gyakorlatban \u201e\u00e1rnyaltabban\u201d alkalmazni. Ebben seg\u00edthet p\u00e9ld\u00e1ul a Six Sigm\u00e1b\u00f3l elsaj\u00e1t\u00edthat\u00f3 adatelemz\u0151 szeml\u00e9let is.<\/p>\n\n\n\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"konyvajanlo\"><strong>K\u00f6nyvaj\u00e1nl\u00f3<\/strong><\/h2>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:66.66%\">\n<ul class=\"wp-block-list\" id=\"block-12e1b789-3ce9-4e80-85a8-95f7e0f92923\"><li>Hogyan fogjunk hozz\u00e1 a lean gy\u00e1rt\u00e1s megval\u00f3s\u00edt\u00e1s\u00e1hoz?<br><\/li><li>Mi legyen a k\u00f6vetkez\u0151, majd az azt k\u00f6vet\u0151 l\u00e9p\u00e9s?<\/li><\/ul>\n\n\n\n<p>Manaps\u00e1g m\u00e1r nem k\u00f6nny\u0171 eligazodni a lean elvekkel kapcsolatos inform\u00e1ci\u00f3k tenger\u00e9ben.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:33.33%\">\n<div class=\"wp-block-image is-style-rounded\"><figure class=\"aligncenter size-large is-resized\"><a href=\"https:\/\/lean.org.hu\/en\/lean-konyvesbolt\/kaizen-expressz-kaizen-express\/\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/11\/Kaizen-expressz.jpg\" alt=\"Kaizen Expressz\" class=\"wp-image-3695\" width=\"167\" height=\"167\" srcset=\"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/11\/Kaizen-expressz.jpg 300w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/11\/Kaizen-expressz-200x200.jpg 200w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/11\/Kaizen-expressz-100x100.jpg 100w, https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/11\/Kaizen-expressz-150x150.jpg 150w\" sizes=\"(max-width: 167px) 100vw, 167px\" \/><\/a><\/figure><\/div>\n<\/div>\n<\/div>\n\n\n\n<p>A&nbsp;<strong><em>Kaizen Expressz<\/em><\/strong>&nbsp;c\u00edm\u0171 k\u00f6nyv p\u00f6rg\u0151s, g\u00f6rd\u00fcl\u00e9keny st\u00edlusban, t\u00f6m\u00f6ren, az alapokhoz visszany\u00falva ismerteti a&nbsp;Toyota termel\u00e9si rendszer (TPS), \u00e9s a lean alapvet\u0151 elveit, m\u00e9gpedig a megval\u00f3s\u00edt\u00e1s logikus sorrendj\u00e9ben.<\/p>\n\n\n\n<div class=\"wp-block-buttons is-horizontal is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-499968f5 wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link\" href=\"https:\/\/lean.org.hu\/en\/lean-konyvesbolt\/kaizen-expressz-kaizen-express\/\" style=\"border-radius:5px\" target=\"_blank\" rel=\"noreferrer noopener\">Rendeld meg most!<\/a><\/div>\n<\/div>\n<\/div><\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":9,"featured_media":2556,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_eb_attr":"","footnotes":""},"categories":[82,17],"tags":[43,42],"class_list":["post-2549","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-termeles","category-lean-cikkek","tag-esettanulmany","tag-termeles","infinite-scroll-item","masonry-post","generate-columns","tablet-grid-50","mobile-grid-100","grid-parent","grid-33","no-featured-image-padding"],"featured_image_src":"https:\/\/lean.org.hu\/wp-content\/uploads\/2020\/10\/Mindig-hat\u00e9kony-az-egydarabos-anyag\u00e1raml\u00e1s_SEO_1200x628.jpg","author_info":{"display_name":"nesicz.regina","author_link":"https:\/\/lean.org.hu\/en\/author\/nesicz-regina\/"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Mindig hat\u00e9kony az egydarabos anyag\u00e1raml\u00e1s? 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